Pup Joints
A pup joint is Casing, Pipe or Tubing shorter in length than a standard tubular string. This allows for the adjustment and installation of tools and various tubular components when placement downhole is critical for a specific project. A Spacer Pipe is another reference used to identify pup joints. Pup joint features consist of connections, lengths, weights and material grade.
Crossover pup joints are manufactured from seamless mechanical tube. As with all Crossover products, each piece is marked with a distinctive job number and heat number that is fully traceable. A complete range of sizes (1" to 4.5"), weights (standard or heavy wall), and grades (J-55, N-80, L-80, and P-110) are commonly available from stock in 2', 3', 4', 6', 10', and 12' lengths. Lengths up to 20' are available upon request.
API Tubing Pup Joints
Manufactured according to API Spec 5CT using prime API monogrammed, seamless oil country tubing. Optional diameters, lengths, weights, and grades are available upon request.
Diameters: |
.75" through 4.5" nominal O.D. |
Weights: |
Standard or Heavy Wall |
Lengths: |
2, 3, 4, 6, 8, 10, 12 ft. Standard (Lengths up to 20' available upon request) |
Grades: |
J-55, N-80, N-80 Q & T, L-80, P-110, 13-CR and other premium grades |
Connections: |
EUE, NUE, Buttress |
Premium Tubing Pup Joints
Seamless pup joints with premium connections are available in API and exotic alloy grades. Premium ends are threaded by the manufacturer or authorized licensee.
Diameters: |
.75" through 4.5" nominal O.D. |
Weights: |
Standard or Heavy Wall |
Lengths: |
2, 3, 4, 6, 8, 10, 12 ft. Standard |
Grades: |
J-55, N-80, N-80 Q & T, L-80, P-110 and specialty grades |
Connections: |
Premium threads available include TenarisHydril, Kawasaki, and VAM |
Casing Pup Joints
Any length, weight, and grade are available upon request.
Diameters: |
4.5" through 20" nominal O.D. |
Weights: |
Standard or Heavy Wall |
Lengths: |
Custom lengths available from 2 ft. through 20 ft. |
Connections: |
STC, LTC, Buttress and premium threads |
Perforated Pup Joints
Available with standard or special perforation spacings. Each joint has four rows of ⅜ inch holes drilled longitudinally along the tube. Optional patterns, hole size, and lengths furnished upon request.
Diameters: |
3.4" through 4.5" nominal O.D. |
Weights: |
Standard or Heavy Wall |
Lengths: |
As required |
Grades: |
J-55, N-80, N-80 Q & T, L-80, P-110 and specialty grades |
Connections: |
EUE, NUE, Buttress, Premium and T & C |
Pup Joint Options
- Custom Sizes
- Coating O.D./I.D.
- Bullet Nose Thread Form
- Perforations
- Combinations Threads
- Special Markings
- Special Paint
- Magnetic Particle
- Special Thread Protection
- Export Crating
- Third Party Inspection
Special grades are available upon request including:
- S-95
- 9 Chrome
- 13 Chrome
- 21 Chrome
- 310 Stainless
- 316 Stainless
- 316L Stainless
- Titanium
Nipples
Crossover adapter nipples, tubing & casing nipples, and seating nipples are made from API grades of pipe and mechanical tubing. Rigid quality
standards are maintained throughought the manufacturing process by frequent inspection and testing. Raw material quality is assured by our quality
assurance program.
Adapter Nipples
Our seamless pipe adapter nipples are available with grooved, threaded, square cut or beveled ends or in combinations of these ends.
Lengths: 3" - 12"
Tubing & Casing Nipples
Crossover casing nipples are available in standard lengths with beveled, grooved, or plain ends or threaded to API specifications for casing
threads, short and long, combunation, right and left hand.
Materials: |
J-55, K-55, N-80, P-110 |
Lengths: |
8" - 36" in increments of 2" (longer sizes available upon request). |
Couplings
Couplings are used to connect two joints of pipe together.
Crossover, Inc. handles many types of API Couplings. As a rule, we stock enough of your common couplings which enable us to ship the same day if needed. We carry in stock J-55, L-80, N-80, and P-110. As for sizes, we carry 2 3/8”, 2 7/8” 3 ½”, 4 ½” tubing and some of the casing sizes up to 13 3/8”. Stock connections are EU 8 Rd., Nu 10 Rd., LTC, STC, and BTC. Our couplings are primarily of USA manufacture. If origin is not important, we can source other origins and sometimes beat the USA manufactured cost.
We manufacture a wide range of Crossover Couplings. Couplings are used to connect two sizes of pipes, or two different dissimilar threaded parts together. We offer special clearance couplings, special clearance couplings with bevels on both ends, and couplings with the API Seal Ring Modification.
Swages
Swages are used to go from one size tubing or casing to another.
Crossover swages are made from API grades of pipe and mechanical tubing. Rigid quality standards are maintained throughout the manufacturing process by frequent inspection and testing. Raw material quality is assured by our quality assurance program.
Swages are generally Box x Pin with a transition on the outside diameter and the inside diameter of the swage to assure that there are no sharp corners to set up an area of stress risers. When stress risers occur, there is a chance that the part could fail due to the fact that the part would be prone to crack in these areas.
Wireline Re-Entry Guides
Crossover Wireline Re-Entry Guides are used for the safe re-entry of wireline tools from the casing back into the tubing string. Threaded on the top end and beveled on the bottom end, they are attached to the bottom of the production string. They have a standard, driftable ID. They are made of one piece construction and available in any grade. They are also available in mule shoe or half-mule shoe configurations.
.
Specification Guide
Size* |
Ball Diameter* |
Nominal ID
After Shifting |
Standard Thread
Specification Box Up** |
*Standard ball size. Other sizes available upon request
**Standard thread specified. Other sizes available upon request |
2 ⅞" |
1 ¾" |
2.437" |
2 ⅞" EU 8 RD |
3 ½" |
2 ½" |
3.000" |
3 ½" EU 8 RD |
Drawing
.
Wireline Re-Entry Guides/Ball Catcher Subs
Crossover Wireline Re-Entry Guide / Ball Catcher Sub is installed on the bottom of the production string to allow the tubing string to be pressurized. When the differential pressure at the tool reaches a predetermined value, the ball and seat are pumped out of the tool. After the ball and seat have been pumped out, these subs allow unrestricted access from the tubing into the casing below the tubing string. These products are available in a variety of configurations. They can be furnished with a mule shoe, half-mule shoe, solid pump-out plug and conical guides for easy entry when running the tubing through the top of a liner or into a sealbore packer.
Specification Guide
Size* |
Ball Diameter* |
Nominal ID
After Shifting |
Standard Thread
Specification Box Up** |
*Standard ball size. Other sizes available upon request
**Standard thread specified. Other sizes available upon request |
2 ⅞" |
1 ¾" |
2.437" |
2 ⅞" EU 8 RD |
3 ½" |
2 ½" |
3.000" |
3 ½" EU 8 RD |
Blast Joints
A blast joint is shorter in length than standard tubular joint. Built with a heavy wall pipe it is incorporated in the production string to facilitate production across any perforated interval and zone. Blast Joints are manufactured to the following specs connections, lengths, weights and material grade.
Crossover Blast Joints are heavy wall pin by box connectors used in tubing strings and are designed to minimize the effect of external erosive action caused by production fluids. Blast joints are located opposite the location of perforations in the production casing or just below the tubing hanger in sand frac designs. Crossover blast joints are manufactured from seamless mechanical tube in sizes ranging from 2 3/8” to 4 1/2” OD. Any length, grade of material, and threading is available at the customers request. Typical lengths are 10' and 20'. Both API and Premium threads are available.
Flow Couplings
Crossover Flow Couplings are heavy wall box by box connectors used in tubing strings and are designed to minimize the effect of internal erosive action caused by production fluids. Flow couplings are located just above or below Landing Nipples, Safety Valves or Control Devices where turbulent flow problems are likely to occur. Crossover flow couplings are manufactured from seamless mechanical tube in sizes ranging from 2 3/8” to 4 1/2” OD. Any length, grade of material, and threading is available at the customers request. Typical lengths are 3' and 6'. Both API and Premium threads are available.
Collet Catcher Subs
The Collet Catcher Sub is installed in the tubing string below a hydraulically actuated tool such as a hydrostatic packer to provide a method
of applying the tubing pressure required to activate the tool.
Operation
To set a hydrostatic packer, a ball is circulated through the tubing and packer to the Sub, and sufficient tubing pressure is applied to
activate the setting mechanism in the packer. After the packer is set, a pressure increase to approximately 2,500 psi (17, 23 MPa) shears
screws to allow the ball seat to move down until the fingers snap back into the groove. The sub is then full opening, and the ball passes on
the down tubing.
Pump Out Pressures
Size |
2 ⅜" |
2 ⅞" |
3 ½" |
Area of Seat |
3.14 sq/in |
4.91 sq/in |
5.94 sq/in |
# of Screws |
Pump Out Pressure (PSI) |
Pump Out Pressure (PSI) |
Pump Out Pressure (PSI) |
3 |
1485 |
1806 |
1794 |
4 |
1980 |
2408 |
2392 |
5 |
2475 |
3010 |
2990 |
6 |
2970 |
3612 |
3588 |
7 |
3465 |
4214 |
4186 |
8 |
3960 |
4816 |
4784 |
9 |
4455 |
5418 |
5382 |
10 |
4950 |
6020 |
5980 |
Parts List (see diagram)
Item # |
Description |
2 ⅜" (Qty) |
2 ⅞" (Qty) |
3 ½" (Qty) |
1 |
Top Sub |
1 |
1 |
1 |
2 |
Ball |
1 (1 ¾) |
1 (2 ⅛) |
1 (2 ½) |
3 |
Seat |
1 |
1 |
1 |
4 |
Collet |
1 |
1 |
1 |
5 |
Set Screw |
1 (1/4-20 x 3/16) |
1 (1/4-20 x 3/16) |
1 (1/4-20 x 3/16) |
6 |
O-Ring |
1 (#037) |
1 (special) |
1 (#044) |
7 |
Shear Screws |
5 |
4 |
1 |
8 |
Bottom Sub |
1 |
1 |
1 |
Dimensions (see diagram)
Size |
A |
B |
C |
D |
E |
ID Before |
ID After |
2 ⅜" |
3 1⁄9 |
1.91 |
1.91 |
6 |
4 |
1.5 |
1.91 |
2 ⅞" |
3 ⅔ |
2.35 |
2.35 |
6 |
4 |
2 |
2.35 |
3 ½" |
4 ¼" |
2.78 |
2.92 |
8.5 |
4.75 |
2.38 |
2.78 |
Rebuild Kits
Part |
2 ⅜" |
2 ⅞" |
3 ½" |
O-Rings |
$15 for 50 |
$24 for 50 |
$25 for 50 |
Ball |
$15 each |
$100 each |
$175 each |
Set Screw |
$10 for 25 |
$10 for 25 |
$10 for 25 |
Seal |
$12.50 each |
$13.50 each |
$15 each |
Shear Screw |
$15 for 10 |
$6 each |
$7 each |
Safety Joints
Crossover Coarse Thread Tubing Safety Joint provides for emergency recovery of the major portion of the tubing string should it become necessary to abandon the equipment below. Precision left-hand threads facilitate the release of the joint by right-hand tubing rotation. Equipment requiring right-hand rotation should not be used below the Safety joint.
Straight Pull / Shear Out Safety Joints
Crossover Straight-Pull/Shear-Out Safety Joint is used between packers in dual and triple completions and in selective completions using Hydrostatic Single-String Packers. It is also used when rotational releasing is not desired. When ran above the upper packer in a single-string completion, however, the shear value should be adjusted to compensate for any hydraulic conditions that exist when the string is landed, or that are created by well treating operations. They are available in keyed and non-keyed configurations.
Specification Guide
Size |
Nominal OD |
Nominal ID |
Standard Thread Specs
Box Up & Pin Down |
1.900" |
2.50" |
1.67" |
1.900" NU 10 RD |
2 1/16" |
2.50" |
1.67" |
2 1/16" Int. Joint |
2 ⅜" |
2.91" |
1.97" |
2 ⅜" EU 8 RD |
2 ⅞" |
3.69" |
2.41" |
2 ⅞" EU 8 RD |
3 ½" |
4.50" |
2.94" |
3 ½ EU 8 RD |
Rotation Release Safety Joints
The safety joint provides for emergency recovery of the major portion of the tubing string should it become necessary to abandon the equipment
below. Precision left-hand square threads facilitate release of the joint by right-hand tubing rotation. Equipment requiring right-hand
rotation should not be used below the safety joint.
Specification Guide
Size |
Maximum OD |
Nominal ID |
Standard Thread Specs
Box Up & Pin Down |
*Threads shown are for respective sizes.
Other sizes and threads are available when ordering. |
2 ⅞" |
3.719" |
2.422" |
2 ⅞ EU 8 RD |
3 ½" |
4.531" |
2.984" |
3 ½ EU 8 RD |
Hammer Union Crossovers, Tees & Crosses
Crossover Hammer Unions, Tees and Adapter/Changeover can be provided in a full range of sizes, styles and pressure ratings.
Hammer Union Sub
Gas Anchors
Crossover Gas Anchor is an effective and simple design. It will increase oil and gas production, improve efficiency of the lift system, correct artificial lift problems caused by incomplete pump fillage due to gas interference and reduce operating cost.
Drawing
Drain Nipples
The Crossover Drain Nipple provides a method of draining the tubing by pressure. It does not require any mechanical manipulation and provides a positive means of dumping the fluid in the tubing string, permitting the fluid level in the well to equalize. It is also less expensive than perforating tubing. It helps eliminate pollution, fire hazard, and the expense and wasted time of wet jobs. It has a full tubing ID and provide a means to pump down the tubing to kill a gassy well.
Combination Sucker Rod Couplings
Combination Sucker Rod Couplings are used to connect one size Sucker Rod to another size Sucker Rod.
Crossover can build these in any of the regular API Grades such as J-55, L-80, or P-110. These are usually only made going up or down one size in either direction such as ¾” to 1” or 1 ½” to 2”.
Even though they are not Combination couplings, Crossover can also thread any combination of Sucker Rod Crossovers and Swages.
Drill Pipe Pup Joints
Drill Pipe pup joints are integral-type made of AISI 4140/4145 modified alloy steel bar, fully heat treated to 285-341 BHN and 40 ft-lbs min.
impact value. All connections are machined according to API specifications.
When ordering or requesting a quote, please specify:
- Nominal Size (See Diagram Section A)
- Bore (See Diagram Section B)
- Tool Joint O.D. (See Diagram Section C)
- Size, type, & location of connections (example: 4.5" IF Box up x 4.5" Pin Down)
- Bore (See Diagram Section B)
- Length (See Diagram Section G)
- 18 Degrees tapered or square shouldered
- Plastic, pressed steel or steel thread protectors
Bit Subs
When ordering or requesting a quote, please specify:
- Overall length
- Largest diameter
- Bore
- Size & type of connections, indicating pin or box, & special joint features such as bore back or stress relief groove
- Float bore, size & type
On reduced section subs, add the following specifications:
- Diameter of reduced section
- Length of reduced section: 18 or 24 inches
Kelly Saver Subs
A saver sub falls under the drill string accessory tool category and a short pipe that is replaceable and expendable without a major investment. This accessory protects the Kelly or topdrive component threads and those components represent a significant capital cost and considerable downtime when replaced. Saver sub are manufactured to the following specs connections, lengths, weights and material grade.
When ordering or requesting a quote, please specify:
- Overall length
- Largest diameter
- Bore
- Size & type of connections, indicating pin or box, & special joint features such as bore back or stress relief groove
- Desired OD of protector
On reduced section subs, add the following specifications:
- Diameter of reduced section
- Length of reduced section: 18 or 24 inches
Crossover Subs
Drawing
Drill Collar Lift Subs
A lift sub falls under the drill string accessory tool category and utilized to mobilize various tools during drilling or fishing operations. Lift Sub are manufactured to the following specs connections, lengths, weights and material grade.
All Crossover lift subs are made with AISI 4140/4145. They are
machined and heat-treated according to drill collar specifications.
When ordering or requesting a quote, please specify:
- Drill collar OD (A)
- Tool joint OD (B)
- Tapered, square shoulder or combination
- Drill pipe OD (C)
- Drill collar connection size & type (D)
- Bore
- Pressed steel or steel thread protectors
Drawing
Circulating Sub/Swage
A circulating sub falls under the downhole accessory tool category that regulates flow rates, especially drilling in slimhole wells or wellbore cleanout projects. Circulating sub is manufactured to the following specs connections, lengths, weights and material grade.
Crossover Circulating Sub/Swages are manufactured from AISI 4140/4145. They typically are female hammer union on the top end and an IF pin on the bottom end, but can be manufactured with any size and style connection.
Specification Guide
OD |
Thread |
Other sizes available upon request. |
4 ¾" |
3 ½ IF |
6 ¼" |
4 ½ IF |
Drawing
Drop Ball Circulating Sub
Crossover Drop Ball Circulating Subs are manufactured from AISI 4140/4145. The standard is pin by box. They are activated by dropping a chrome steel ball, which lands on a sleeve and as pressure increases, the pins in the sleeve are sheared. This causes the sleeve to move down and expose four ports in the side of the sub diverting the fluid flow.
Drawing
Side Entry Subs
A side-entry sub falls under the drilling tool accessory category to allow various drilling, fishing, wireline operations through drill pipe without interference from the rig's top drive unit. Circulating sub is manufactured to the following specs connections, lengths, weights and material grade.
Crossover Side Entry Subs are manufactured from AISI 4140/4145. They are manufactured from one piece. They are typically rotary shouldered pin by box with 2” 1502 female hammer union, but can be manufactured with any size and style connection.
These can be made Rotary Shoulder Box Up x Pin Down with the ½ union on the side, we can build with any combination of the connections placed anywhere on the sub. All of Crossover’s Side Entry Subs are Integral manufactured which means that the sub is one piece and has no heat affected zone from welding the ½ union onto the body.
Lifting Caps with Bails
Crossover Lifting Caps with Bail are used for the safe handling and lifting of drill pipe, drill collars, subs and other related products.
Lifting Caps with Bails are made in several styles. They can be built with either the pin or the box facing down.
The style shown is built from one piece of 4145M bar stock and the excess material milled away and then threaded. There are also Lift Caps which are Cast Steel Castings and are threaded with the correct thread, but the rest of the plug is casts to create the bail.
Lift Caps With Padeye
Some customers request Lift Caps with Pad Eye for lifting. These are also made out 4145M and can be manufactured to fit any of several shackles. They can be built with either the pin or the box facing down.
Stabbing Guides
Stabbing Guides allow for quicker, easier stabbing and addsprotection from stabbing damage. The latch holds the stabbing guide in place
on both new and worn box O.D.’s. The spring loaded lever, when triggered, releases the guide for quick removal after stabbing.
Drifts
Crossover can furnish any size and length drift. Metal or plastic.
Drawing
Drifts with Teflon Caps to Guard Connections
Pipe Scrub Brushes
Crossover Pipe Scrubbing Wire Brush is used to brush and clean the ID of the casing and remove scale, rust, mud residue, and any other particles of debris.
These brushes are generally run on Rotary Shoulder Drill String to Brush the inside of Casing Down Hole. These brushes will remove rust, scale and other contaminates that build up on the inside diameter (ID) of the casing. Usually run in preparation of running a packer or some other piece of equipment that needs a fairly uniform ID to set.
Jet Subs
Crossover Jetting Bull Nose and Crossover Jetting Subs are manufactured from AISI 4145. Flow is expended on the wellbore through numerous high velocity hard faced nozzles. The nozzles in the bull nose are typically angled. The nozzles in the jetting sub can be angled or straight depending on the customer's requirement. Crossover offers various nozzle sizes and number of ports.
Nose View
Drawing
Ring Gauges, Bit & Stabilizer
Flag Subs
The flag sub is placed immediately below the plug dropping head and swivel. The position of the flag indicates that the pump-down plug
has been released from the head and has moved down the drill pipe.
Swivel with 2" 1502 Side Outlet
Crossover Side-Entry Swivels are manufactured from AISI 4145. They typically have a rotary shouldered thread on top and bottom with a hammer union thread on the side. Crossover will manufacture to customer's needs. They are rated for 10,000 psi. and can be rotated up to ??? rpm's.
Drawing
Parts List
1. End Cover, 2 each
2. Split Ring, 2 each
3. Bearing, 2 each
4. Bearing Holder, 2 each NOTE: 1 may be Left-Handed depending on date of manufacture
5. Barrell, 1 each NOTE: 1 may be Left-Handed depending on date of manufacture
6. V-packing, 2 sets
7. Back-up Ring, 2 each
8. Grease fitting, 2 each
9. Bolt, 4 each (to hold split ring)
For Proper Operation: Wash Thoroughly with Water after each use and Grease Bearing Appropriately while in use
Upper & Lower Kelly Valves
Parts List
- 1. Body
- 2. Stem O-Ring
- 3. Operating Stem
- 4. Seat O-Ring (2)
- 5. Seal O-Ring (2)
- 6. Grease Fitting
- 7. Seats (2)
- 8. Ball
- 9. Body O-Ring
- 10. Seat O-Ring (2)
- 11. Seal (2)
- 12. Corrugated Spring
- 13. Sub
Safety Valves
Parts List
- 1. Body
- 2. Grease Fitting Ring
- 3. Seat
- 4. Seat Ring
- 5. Seat O-Ring
- 6. Operating Stem
- 7. Stem O-Ring
- 8. Floating Insert
- 9. Body O-Ring
- 10. Ball
- 11. Spring
- 12. Sub
Inside Blowout Preventer (IBOP)
Crossover Inside BOP Valves are manufactured from AISI 4145. Crossover's one piece design is much more robust than the traditional two piece construction design. Crossover's one piece design typically allows for standard connection OD's and shorter overall length parts. This eliminates the service break which allows for quicker disassembly.
Drop-In Check Valves
Crossover's Drop-in Check Valve is a retrievable check valve. It is retrievable by means of a retrievable tool (gravel girdie) run in on wireline. When needed the check valve is pumped down the drill string to the landing sub. The dogs are locked in place with pressure from below the valve. The check valve will open to allow circulation and close when circulation is stopped.
Drawing
Mills
Taper Mills
Crossover taper mills utilize the smaller diameter, lower-mill end to enter a collapsed section of casing. Then, through a combination of
spudding, rotating action, the carbide covered reamer-edges mill away the undersized section to full mill diameter. The taper mill is equally
effective for deburring whipstock windows. Available in OD’s from 3 ¼” to 12 ½” and in 16” to 54” lengths.
The cutting surface is covered with cutting grade tungsten carbide in a nickel-silver matrix. This results in a sturdy, impact resistant tool.
The cutting surface is self-sharpening for maximum useful life. The circulation ports are designed to efficiently remove the cuttings while
cooling the cutting surfaces.
Crossover mills are simple and easy to use. Tag the fish and pick up 2-3 feet. Rotate at 80-120 RPM and lower slowly to contact fish.
Continue rotating and apply approximately 2000# per inch of mill diameter. For example, an 8 ¼”OD mill would run with 2,000 x 8.25 =
16,500#. Please note that varying weight and rotary speed may improve results.
Junk Mills
Rugged Crossover junk mills make milling jobs easy even when cutting the toughest fish such as alloy-steel packers, squeeze tools, perforating
guns, drill pipe, tool joints, reamer blades, and rock bits. Crossover junk mills are available concave, convex, or flat bottom in various
combinations of fishing necks and stabilizers. Any specific length neck, stabilizer, or combination of both may also be ordered. Available in
all sizes with 4 to 8 blades in 10” to 64 lengths.
The cutting surface is covered with cutting grade tungsten carbide in a nickel-silver matrix. This results in a sturdy, impact resistant tool.
The cutting surface is self-sharpening for maximum useful life. The circulation ports are designed to efficiently remove the cuttings while
cooling and cutting surfaces.
Crossover mills are simple and easy to use. Tag the fish and pick up 2-3 feet. Rotate at 80-120 RPM and lower slowly to contact fish.
Continue rotating and apply approximately 2000# per inch of mill diameter. For example, an 8 ¼ “ OD mill would run with 2,000 x 8.25=
16,500#. Please note that varying weigh and rotary speed may improve results.
Pilot Mills
Crossover pilot mills mill casing, liners, rotary shoes or large ID tubing at rates of up to 15ft./hr. Kulstrite covered blades are flat or slightly
concave with self-sharpening features for longer life between dressings. They are available in all sizes.
Round-Nose Mills
A 60 degree included taper on these short taper mills and Kulstrite covered spiraled reamer edges dress or clean out belled casing and liner,
and require less weight and torque to do the job. Available in all sizes and in 16” to 34” lengths.
Skirted Mills
Crossover junk mills are available with a skirt or guide sleeve to align the mill with the fish and keep it from rotating off the fish. Used when
the top of the fish is split or distorted, the skirt or guide provides directionally stable cutting action and eliminates the possibility of casing
damage. Available in all sizes.
Impact Mills
Crossover impact mills are specifically designed to withstand the hammering action necessary to bust up rock bit cones. The large circulation
ports provide circulation for both cutting removal and cooling. Available in all sizes.
When ordering mills or requesting a quote, please specify:
- OD of cutting edge
- OD of body
- Length
- Connection
- Application for which mill is to be used
Reamer Watermelon Mill
Crossover Reamers/Watermelon Mills are excellent for reaming tight spots in casing. The have box-up and pin-down connections for running
in drill collar string. Slightly spiraled reamer blades are toughened with sintered tungsten carbide. They are available in all sizes.
Crossover Safety Joints
The Crossover Safety Joint is built tough to provide safe and easy release and make-up
whenever disengagement becomes necessary. This tool was designed to transmit torque in
either direction when placed in the drill, fishing and washover string.
- In Drill Strings, the Crossover Safety Joint should be located above the drill collars to
avoid compression
- In Fishing Strings, the Crossover Safety Joint should be located just above the fishing
tool, but below jar or bumper.
- In Washover Strings, the Crossover Safety Joint should be located between the drill
pipe and washover pipe. Crossover washover safety joints are provided with a tool
joint box thread and a washover pin thread.
Operational Components
The Crossover Safety Joint consists of a pin section, box section, and a friction ring. The
internal connection of the safety joint is a coarse acme thread to facilitate easy backoff and
reengagement. A knurled ring between the box and pin section maintains torsional integrity
until backoff procedure is initiated. An O-ring seal contains pressure while the safety joint is
made up.
Operation
To disengage to Crossover Safety Joint, place pipe in tension and apply left-hand torque.
Hold torque while slowly lowering pipe until safety joints break. Continue to unscrew safety
joint to the left.
To reengage the Crossover Safety Joint, lower pipe until top section of safety joint lands on
box section. Apply one point of weight. Rotate left one or two turns. Then, rotate to the right
until torque builds up indicating safety joint is made up.
Connection Size |
2 ⅜" |
2 ⅞" |
Connection Type |
API IF |
API IF |
OD of Joint |
4 ½" |
4 ½" |
ID of Joint |
2 ⅞" |
2 ⅞" |
Complete Assembly Number |
DSJ-20 |
DSJ-21 |
Replacement Parts |
Pin Section No. |
DSJ-20P |
DSJ-21P |
Box Section No. |
DSJ-20B |
DSJ-21B |
Friction Ring No. |
DSJ-20F |
DSJ-21F |
O-Ring No. |
DSJ-20R |
DSJ-21R |
Boot Basket / Junk Basket
All Crossover junk/boot basket bodies are made from materials heat treated to drill collar specifications. All connections are protected by a
phosphate surface coating to minimize galling on initial makeup.
When ordering or requesting a quote, please specify:
- OD of cutting edge
- OD of body
- Length
- Connection
- Application for which mill is to be used
Junk/Boot Basket Dimensional Data |
All dimensions are given in inches, unless otherwise stated.
Standard Junk basket is pin up-box down.
Other Sizes Available On Request
|
Hole Size |
Bit Conn. |
Dia. (A) |
Dia. (B) |
Dia. (C) |
Max Dia. (D) |
Max Bore (E) |
Overall Length |
4 ⅝ to 4 ⅞ |
2 ⅞ Reg. |
4 |
2 ⅝ |
4 |
3 15/32 |
1 ¼ |
37 |
5 ⅛ to 5 ⅝ |
3 ½ Reg. |
4 ¾ |
3 ⅛ |
4 ¾ |
4 7/32 |
1 ½ |
38 |
6 to 6 ½ |
3 ½ Reg. |
5 |
3 ¼ |
5 |
4 ½ |
1 ½ |
38 |
6 ½ to 7 ½ |
3 ½ Reg. |
5 ¼ |
3 ¼ |
5 ½ |
4 13/16 |
1 ½ |
38 |
7 ⅝ to 8 ½ |
4 ½ Reg. |
6 ¾ |
4 ½ |
6 ⅝ |
5 |
2 ¼ |
38 |
7 ⅝ to 8 ½ |
4 ½ Reg. |
6 ¾ |
4 ½ |
6 ⅝ |
5 |
2 ¼ |
38 |
8 ⅝ to 9 ½ |
4 ½ Reg. |
7 |
4 ½ |
7 |
6 7/32 |
2 ¼ |
38 |
9 ½ to 11 ⅜ |
6 ⅝ Reg. |
8 |
5 ¾ |
8 ⅝ |
7 7/16 |
2 13/16 |
39 |
11 ½ to 13 |
6 ⅝ Reg. |
9 |
5 ¾ |
9 ⅝ |
8 15/32 |
2 13/16 |
39 |
14 ¾ to 17 ½ |
7 ⅝ Reg. |
10 |
7 |
10 ¾ |
9 ⅝ |
3 |
40 |
Impression Blocks
Crossover impression blocks have a soft lead bottom section which when set on top of the fish and string weight applied, an accurate indication
of the fish and location can be obtained. This allows the operator to select the correct fishing tool for the job there by saving costly
trips in and out of the hole.
When ordering or requesting a quote, please specify:
Impression Block Specifications |
When ordering, please specify OD and the size & type of connection if other than stated
|
OD Size |
Top Connection - Pin |
Weight(lbs) |
4 ⅝ |
15/16 - 10 |
5 |
1 ¼ |
15/16 - 10 |
6 |
2 ⅛ |
15/16 - 10 |
7 |
2 ¾ |
¾ S.R. |
15 |
3 ½ |
¾ S.R. |
23 |
3 ⅞ |
¾ S.R. |
36 |
4 ⅛ |
2 ⅜ Reg. |
26 |
4 ¾ |
3 ½ Reg. |
57 |
5 ½ |
3 ½ Reg. |
81 |
5 ¾ |
3 ½ Reg. |
83 |
8 |
4 ½ Reg. |
144 |
8 ½ |
4 ½ Reg. |
144 |
11 ½ |
6 ⅝ Reg. |
332 |
11 ¾ |
6 ⅝ Reg. |
312 |
Taper Taps
Crossover taper taps are the most economical internal catch pulling tools for freeing stuck fish. Their hardened cutting teeth are machined
on a shallow taper to provide an excellent catch for all types of downhole equipment.
Drawing
Die Collars
Crossover die collars are the most economical external catch tools for freeing stuck fish. The shallow-tapered, hardened teeth provide
excellent engagement. Crossover die collars are available with plain or lipped bottom or threaded bottom for attaching a lipped guide.
Rope Spear
The Crossover rope spear is one of the most reliable and efficient tools of its type. The smallest tools, used for retrieving wireline, are of
solid construction. The larger tools, for retrieving control line and rubber control line protectors, have a through bore for circulation purposes.
These tools are utilized in offshore completion workover operations. The tools feature a simple design with barbs welded onto the
shank. The rope spear can be ordered either straight or crankshaft type (as pictured).
OD |
Connection Size |
Fishing Neck |
Overall Length |
Weight (lbs) |
Stop plates for the rope spear are also available.
Custom sizes are available.
|
3 ⅜ |
2 ⅜ IF |
3 ⅜ |
5 feet |
60 |
4 ¾ |
3 ½ IF |
4 ¾ |
6 feet |
70 |
6 ½ |
4 ½ IF |
6 ½ |
8 feet |
90 |
When ordering or requesting a quote, please specify:
- Tool size
- Casing size
- Connection, other sizes, etc.
- Stop plate size
Core-Type Junk Basket
The Crossover core-type junk basket is a rugged junk fishing device, using either a mill shoe or flat bottom type shoe in conjunction with
two sets of free revolving finger type catchers. The catchers are of rivetless construction. They may be easily redressed on the job, eliminating
the necessity of returning them to the shop for replacement.
The upper catcher is designed to effectively break the core which is cut by the shoe. The fingers extend only halfway to the center. The
lower catcher has alternately short and long fingers which extend almost to the center of the tool to effectively collect and retain odd
pieces of junk or cores.
Alternate mill shoes available are the Type B and Type C. The Type B is similar to Type A in design, but with Sintered Tungsten Carbide
dressing. The Type C is flat bottomed and dressed with Sintered Tungsten Carbide. Other shoe types are available.
Operation of the Crossover junk basket is simple, requiring only slow rotation and circulating fluid, to retrieve junk.
Hole Size (in) |
Barrel OD (in) |
Max OD of Fish (in) |
Head Size Range (in) |
Optional Magnet
Insert Weight |
3 ¾ - 4 ⅛ |
3 ⅝ |
2 23/32 |
3 ¾ - 4 |
9 |
4 ¼ - 5 |
4 |
3 ⅜ |
4 ¼ - 4 ⅞ |
21 |
5 ⅛ - 5 ½ |
4 ½ |
3 23/32 |
5 ⅛ - 5 ⅞ |
23 |
5 ⅝ - 6 |
5 ⅜ |
4 1/10 |
5 ⅝ - 5 ⅞ |
32 |
6 ⅝ - 7 |
6 ¼ |
4 13/16 |
6 ⅝ - 6 ⅞ |
57 |
7 ¼ - 8 |
6 ⅞ |
5 15/16 |
7 ¼ - 7 ⅞ |
65 |
8 ¼ - 9 |
8 ⅛ |
6 3/16 |
8 ¼ - 8 ⅞ |
76 |
9 ¼ - 10 |
8 ⅞ |
7 3/16 |
9 ¼ - 9 ⅞ |
115 |
10 ¼ - 11 |
9 ⅞ |
8 1/16 |
10 ¼ - 10 ⅞ |
167 |
11 ¼ - 12 ½ |
11 |
9 |
11 ¼ - 12 ⅜ |
251 |
12 ⅝ - 15 |
11 ⅞ |
10 |
12 ⅝ - 14 ⅝ |
334 |
16 - 20 |
15 |
12 |
16 - 19 ⅝ |
553 |
Reverse Circulating Junk Basket
A major problem impeding drill operation is the accumulation of junk on the bottom of the well. Rock
bit cones, bearings, broken slips, bits of wireline, various hand tools, slivers and debris from twistedoff
drill strings, and mill cuttings are just some examples of the type of junk that can be recovered by
any one of the Crossover junk recovery systems.
Reverse Circulation Junk Basket
The reverse circulating junk basket (RCB) is a superior tool for removal of such items as slips, hand
tools, and any other small pieces of junk form the well. The RC uses reverse circulation to aid in the
recovery of debris.
Operational Components
The RCB consists of a reversing sub with intergral ball seat and reversing valve, a barrel, jund catcher,
and mill shoe.
The reversing valve on the RCB is a permanent part of the tool and requires no maintenance other than
normal clean up between jobs.
Accessories
Two types of shoes are available to fit the Crossover reverse circulation junk basket.
- Type B shoe- This shoe has cutting teeth dressed with sintered tungsten carbide.
- Type C shoe- This is a flat bottom shoe dressed with sintered tungsten carbide.
Operation
The junk basket is run into the hole. When bottom is reached, normal circulation is begun. The basket
is slowly rotated. A ball is then dropped and pumped down to indicate circulation at the tool.
The coring action is then begun. This, combined with the reverse circulation, guarantees that any junk
on the bottom is pumped up into the barrel and caught by the catcher assembly. The tool is removed
from the hole after cutting 24 inches of core.
Washover Pipe
A washover pipe is Casing or Pipe shorter in length than a standard tubular string. Made of large-diameter pipe with a cutting surface at the tip, washover pipe is run in the well and then the cutting edge grinds the fish to a smooth surface and continues normal operations. Washover Pipe is manufactured to the following specs connections, lengths, weights and material grade.
Crossover washover pipe has a two-step, double-shouldered thread joint with flush outside and inside diameters. This buttress-type thread
assures quick makeup and high torsional strength. A wide assortment of sizes is available ranging from 3 ½" to 20".
Drive Subs
Drive subs are used to provide a crossover connection between the Drill Pipe String and the Washover String.
Rotary Shoes
Crossover rotary shoes are manufactured from specially tempered steel to provide the ultimate in toughness and durability. They are used to cut a clearance between the fish and the wall of the well bore. Each shoe is tailored to fit a particular downhole need and normally is run on the bottom of one or more joints of washover pipe. Shoe design is dictated by whether it cuts on the bottom, on the OD, on the ID, or any combination of these. When hole sizes permit, additional clearances can be cut using side ribs, thus providing greater circulation.
Washover Safety Joints
The Crossover washover safety joint is used in connecting drill pipe to your washover
string. It provides a dependable means of releasing the drill pipe from the washover
pipe if the washover string becomes stuck.
The lower half of the washover safety joint remains with the washpipe when parted and
is full bore to match the washpipe, making subsequent re-entry of other tools possible.
A coarse pitch safety thread, in combination with the friction ring, assures prpoer
release when required.
Washover safety joints are made from heat treated alloy steel and are stronger than the
pipe that they are designed to run on.
The safety joint should be made up properly in the string. This is done by making up
the lower half into the washpipe. Make up the top half into the lower half with the same
torque as applied to the washpipe connections.
To release the safety joint, bump down sharply on the safety joint with drill striing while
holding a safe, left hand torque. Raise the string slowly while maintaining torque. The
upper half will unscrew from the lower half, and the friction ring will remain with the
retrieved upper half.
‘To re-engage the joint, carefully feel for contact with the lower half, then appply a small
amount of weight. Make one revolution to the left, then turn slowly to the right, while
maintaining the small amount of weight. An increase in torque will signify that the joint
has made up.
Pipe Size (in) |
Tool Joint Size (in) |
Pipe Thread |
Max. OD of Tool (in) |
Min. ID of Tool (in) |
Length (in) |
Weight |
5 ⅜ |
|
To Order |
5 ⅜ |
2 ⅛ |
36 |
117 |
5 ¾ |
|
To Order |
5 ¾ |
2 11/16 |
36 |
119 |
7 |
|
To Order |
7 ⅜ |
3 |
39 ½ |
239 |
7 ⅜ |
|
To Order |
7 ½ |
3 |
39 ½ |
248 |
7 ⅝ |
|
To Order |
8 |
3 ¾ |
41 ⅝ |
262 |
8 |
|
To Order |
8 ⅛ |
3 ¾ |
40 ⅝ |
257 |
8 ⅛ |
|
To Order |
8 ¼ |
3 |
41 |
292 |
8 ⅝ |
|
To Order |
8 ¾ |
2 ¾ |
41 ½ |
366 |
9 |
|
To Order |
9 ⅜ |
2 ¾ |
41 ½ |
421 |
9 ⅝ |
|
To Order |
10 ⅛ |
2 ¾ |
41 ½ |
501 |
10 ¾ |
|
To Order |
11 ¼ |
3 ½ |
46 ¾ |
636 |
11 ¾ |
|
To Order |
12 |
3 ½ |
46 ½ |
689 |
Lift Plugs
Crossover lift plugs are designed to give an efficient method of handling washover strings and have a sufficient shoulder diameter to support
handling of the washover string. They are available in all thread types and sizes.
Washpipe |
|
Weight (lbs) |
|
Length (inches) |
Shoulder OD (inches) |
|
|
Size (in) |
Plain |
With Ball |
FJWP Connection |
Plain |
With Ball |
4 ½ |
6 |
12 |
5 |
7 |
8 |
4 ¾ |
6 |
12 ½ |
5 ⅜ |
10 |
11 |
5 |
6 |
13 |
5 9/16 |
14 |
15 |
5 ½ |
6 |
13 ½ |
6 ⅛ |
9 |
10 |
5 ¾ |
6 |
13 ¾ |
6 ½ |
9 |
10 |
6 |
6 |
14 |
6 ⅝ |
12 |
13 |
6 ⅝ |
6 |
14 ½ |
7 7/16 |
12 |
13 |
7 |
6 |
14 13/16 |
8 |
13 |
14 |
7 ⅝ |
6 |
17 |
8 ⅝ |
14 |
15 |
8 ⅛ |
6 |
18 |
9 3/32 |
18 |
19 |
8 ⅝ |
7 |
19 |
9 ⅝ |
22 |
23 |
9 |
7 |
19 ½ |
10 |
29 |
30 |
9 ⅝ |
7 |
20 |
10 ⅝ |
32 |
33 |
10 ¾ |
7 |
21 |
11 ¾ |
36 |
37 |
11 ¾ |
7 |
21 |
12 ¾ |
40 |
41 |
13 ⅜ |
7 |
21 |
14 ¾ |
46 |
47 |
When ordering or requesting a quote, please specify:
- Type of connection if other than standard
- OD of shoulder if other than standard
Casing Rollers
The CROSSOVER CASING ROLLER is used specifically to recondition
and restore buckled, collapsed or dented tubing and casing
to their normal internal diameter and roundness. It is designed to
enter into the smaller I.D. of the damaged casing. As it is rotated
and forced downward, it exerts lateral pressure on the casing to
restore it to its normal I.D.
Construction
CROSSOVER CASING ROLLERS are manufactured from alloy
steels selected for their ability to resist wear.
The Roller consist of an eccentric Mandrel upon which are
mounted a series of Rollers and a tapered Nose Cone. The upper
end of the Mandrel is fitted with a threaded box connection for
connection to the drill pipe. The tapered Nose Cone locks all
Rollers in place on the Mandrel by large ball bearings running in
deep grooves in the Mandrel and the Nose Cone.
The design of the Roller permits the use of interchangeable Rollers
to be used on each size Mandrel. The large bearing areas
between the Rollers and the eccentrics effectively reduce bearing
pressures, therefore increasing tool life.
Operation
Moderate to heavy weight should be applied during operation.
The use of too little weight, with high rotational speeds should
be avoided. Light weight with high speeds tends to wear the
rollers without straightening the pipe. If insufficient weight is
available in the running string, drill collars should be added. The
best guide to the amount of weight and rotational speed to use is
experience; as long as steady downward progress is made by the
Casing Roller, the weight speed ratio is giving the proper results.
Badly damaged casing will require the maximum amount of
weight for the Roller to enter into and straighten the casing. The
rugged construction of the Crossover Casing Roller allows the
operator to apply the maximum amount of weight and torque
without damage to the tool.
CIRCULATION MUST BE MAINTAINED DURING THE OPERATION.
Casing |
|
Drift |
Roller OD |
Nose |
Size (in) |
Weight |
Diameter |
Upper |
Middle |
Lower |
Cone OD |
Material: Mandrel, Rollers & Nose Cone
AISI 4130, 4140/4145 Heat Treated
|
5 |
11.5 |
4.500 |
4.250 |
4.250 |
4.250 |
3.125 |
5 |
13.0 |
4.438 |
4.250 |
4.114 |
4.250 |
3.125 |
5 |
15.0 |
4.343 |
4.000 |
4.192 |
4.250 |
3.125 |
5 |
18.0 |
4.218 |
4.000 |
3.965 |
4.250 |
3.125 |
5 ½ |
14.0 |
4.950 |
4.662 |
4.738 |
4.662 |
3.750 |
5 ½ |
15.5 |
4.888 |
4.609 |
4.666 |
4.609 |
3.750 |
5 ½ |
23.0 |
4.608 |
4.359 |
4.358 |
4.359 |
3.750 |
7 |
23.0 |
6.304 |
6.000 |
6.108 |
6.000 |
5.500 |
7 |
26.0 |
6.214 |
5.830 |
6.094 |
5.830 |
5.500 |
7 |
29.0 |
6.122 |
5.830 |
5.910 |
5.830 |
5.500 |
7 |
32.0 |
6.032 |
5.734 |
5.830 |
5.734 |
5.500 |
7 ⅝ |
29.7 |
6.812 |
6.188 |
6.682 |
6.188 |
5.375 |
7 ⅝ |
39.0 |
6.563 |
6.188 |
6.188 |
6.188 |
5.375 |
Drawing
Wireline Grabs
The Crossover wireline grab is one of the most reliable and efficient tools of its type. The smallest tools, used for retrieving wireline, are of
solid construction. The larger tools, for retrieving control line and rubber control line protectors, have a through bore for circulation purposes.
These tools are utilized in offshore completion workover operations. The tools feature a simple design with barbs welded onto the
shank. Wireline grabs can be ordered either straight or crankshaft type (as pictured).
OD |
Connection Size |
Fishing Neck |
Overall Length |
Weight (lbs) |
Stop plates for the wireline grab are also available.
Custom sizes are available.
|
3 ⅜ |
2 ⅜ IF |
3 ⅜ |
5 feet |
60 |
4 ¾ |
3 ½ IF |
4 ¾ |
6 feet |
70 |
6 ½ |
4 ½ IF |
6 ½ |
8 feet |
90 |
When ordering or requesting a quote, please specify:
- Tool size
- Casing size
- Connection, other sizes, etc.
- Stop plate size
Test Plugs / Low-Torque Test Plugs
Casing Scrapers
Crossover Inc. Casing Scrapers are used to clean mud, rust, mill scale, cement, paraffin, burrs, and any other foreign material from inside
the casing walls. Crossover Casing Scrapers are manufactured from Heat Treated Alloy Steel. The Scraper blades are arranged for complete
360 degree coverage in rotation or reciprocation. Recommend both when scarping burrs such as perforation holes.
Specification Guide
Nominal
Size
|
Casing Range
(inches)
|
API Reg.
Connection
|
Length
(inches)
|
Bore
(inches)
|
Tool
Weight (lbs)
|
Crated
Weight (lbs)
|
Special Sizes Also Available
|
BA-200 |
2 ⅜ |
1 13/16 |
24 |
½ |
12 |
17 |
BA-250 |
2 ⅞ thru 3 ½ |
1 13/16 |
27 |
½ |
21 |
28 |
BA-500 |
4 ½ thru 5 |
2 ⅜ |
30 ¼ |
1 |
70 |
80 |
BA-550 |
5 ½ thru 6 |
2 ⅞ |
33 ¾ |
1 ¼ |
97 |
107 |
BA-700 |
6 ⅝ thru 7 ⅝ |
3 ½ |
37 |
1 ½ |
152 |
170 |
BA-900 |
8 ⅝ thru 13 ⅜ |
4 ½ |
42 ½ |
2 ¼ |
354 |
396 |
BA-1000 |
10 ¾ thru 13 ⅜ |
6 ⅝ |
50 |
3 ½ |
480 |
525 |
Type F BOP Cup Tester
Crossover cup testers are standard and made of high quality alloy steel and elastomers. When assembled with the appropriate cup for the
casing weight range, test pressures up to 10,000 psi may be applied.
Cup tester is attached to drill pipe and lowered into the casing below the wellhead to pressure test the annular blowout preventer and the
wellhead.
Wire Brush Scratcher